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Safety issues in CNG vehicles

Safety of CNG buses

Delhi government submitted to the Supreme Court that they are unable to register new CNG buses as these buses are not compliant with requirement of the new notification from the Ministry of Road Transport and Highways.

This has no basis as the buses can be registered as per the current safety regulations. The new notification notified by the Ministry of Road Transport and Highways will come into force in May 19, 2002. The manufacturers claim that they can meet the new standards once these come into force.

It is important to note that the Ministry of Road Transport and Highways has modified its earlier notification for CNG vehicles issued on February 9, 2000, after the Environment Pollution (Prevention and Control) Authority (EPCA) submitted its report on the inadequacy of the existing safety regulations to the Supreme Court .


EPCA report on safety of CNG vehicles

EPCA submitted their report on Standards for CNG Vehicles and Refilling Stations submitted to court in July 2001, and also gave several suggestions that include

  • Inspect each and every bus before it is allowed on road. All CNG buses must undergo an inspection of the engine and high-pressure fuel storage system before being allowed on road. This inspection programme should subsequently be extended to comprise periodic inspections (at least annually) on all operating CNG buses for emissions and safety compliance. This inspection should be equivalent to the conformity of production (COP) inspections for OEM buses. Furthermore, it should comply with the respective regulations prevalent in other countries.

  • MRTH must notify the technical and legal requirements for the authorisation of the conversion workshops. As of now the kit installation on in-use vehicles can only be carried out by workshops authorised by the kit manufacturer / kit supplier. But requirement for these workshops, either legal or technical, have not been defined.

  • All converted/retrofitted buses must meet Euro II emissions standards and not the emissions standards meant for diesel and petrol vehicles of their year of manufacture. This will also eliminate the possibility of bad conversion that can lead to safety hazards. Euro IV standards should be notified for the CNG buses as soon as possible with the help of economic incentives for these vehicles.

  • Engine converters must obtain a new type approval for each separate diesel engine model they seek to retrofit. Current regulations allow extension of the type approval certificate to other engine/CNG-kit combinations than the one originally submitted for type approval. This can result in unacceptable exhaust emission levels, poor driveability, performance etc. Since the number of diesel engine models used in Delhi buses is small, -- just three models, this would not pose much of a hurdle. Requirements for durability testing, emissions warranty and other commitments by the manufacturer of the engine should be laid down.

  • The capabilities and capacities of the type approval institutions should be improved in order to reduce the duration of the whole type approval procedure to reasonable, internationally acceptable timeframe.

  • In the production of the chassis, there is still some room for improvement in areas such as: material of the high-pressure piping, fixing of pipes to the chassis, tightening of the couplings, venting of the pressure relief valve, and inspection of gas pipes.


In view of these recommendations the Ministry of Road transport and Highways incorporated some of them in their notification published in November 19, 2001.

The notification number G.S.R 853 (E), states that a safety code of practice has been issued called AIS 024.

But more importantly it puts the onus of inspection not only on the kit or vehicle manufacturer but also the transport authority. It says "while registering every converted bus, vehicle manufacturers/kit installers along with bus body builders and transport authority shall jointly inspect the bus prior to registration. The registration of such a vehicle shall be done only after signing the report jointly by all the concerned along with the transport authority."

It has further made Euro II emissions standards mandatory for all new CNG buses and Euro I for converted buses.

According to the notification, this will come into force only six months after the date that it is notified. This means that all the rules and regulations in the notification including safety will apply to all vehicles only from May 19, 2002.


The complete information
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(click here to download the court order in pdf format.)
arrowicon.gif (138 bytes) FAQ's on CNG
arrowicon.gif (138 bytes) Myths and Facts about CNG
arrowicon.gif (138 bytes) Call the Saboteurs
arrowicon.gif (138 bytes) Press Clippings
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