REGULATIONS - AUTOMOBILE

Historical background
The adverse effect of CO2, CFC and CH4 on greenhouse effect and human health are well known. Vehicular pollution is the prime source of these pollutants.

Automotive exhaust emissions are covered by regulations in most of the countries. Through the years, the number of regulated pollutants have steadily increased, the statutory limits have become more severe, and the countries more numerous. The first requirements remained quite vague, such as the West German law of 3rd February 19101 stating that: "Vehicles must be safe and built so as to preclude any nuisance for the public, by smoke or odour.

The US was the first country to introduce emission standards for automobiles. The first regulations in the United States, enacted in California in 1959, eliminated crankcase emissions (blow-by) and limited CO and HC.2 The first federal standards under the Clean Air Act, which applied to 1968 model vehicles, were published in the Federal Register in 1966.3 These standards correspond roughly to the values set in California in 1960.

Successive amendments in 1968, 1970, etc converted the standards from pollutant concentration values to pollutant mass values. These values were expressed as mass emitted per unit distance travelled, based on an imposed driving cycle. the Constant Volume Sample (CVS) method4 was used to accumulate the emissions corresponding to the driving cycle. The standards, which initially covered CO and unburnt HC emissions, were then extended to NOx and particulate, which subsequently covered the diesel engines.

Interim standards were established during the years 1975 & 1976 and with availability of technology these standards were tightened and given form in the US Clean Air Act of 1990.

Most emission standards of other countries have drawn heavily on the US standards. While all states in the US have to meet this legislation individual states are allowed to have stricter standards than these. The State of California has always been a leader in emission control legislation and has generally adopted stricter standards than the rest of the US. The main reason for this is the very poor quality of air in the Los Angeles area.

In Europe5 in 1956, the VDI (Verein Deutscher Ingenieure) was asked to draft pollution directives. Around 1961, a Franco German committee focussed its attention on the reduction of CO and unburnt HC. In France, exhaust fumes have been regulated since 1963,6 crankcase gas emission since 1964,7 and idling CO emissions since 1969.8 Since the traffic conditions in European cites are significantly different from those in American cities, a different driving cycle was adopte, which was based primarily on Pars Traffic conditions.

Furthermore, given the diversity of the types of vehicles drive in Europe (size and drive system), the statutory limits were adjusted in accordance with the weight of the vehicles affected.

Emission regulation in Europe have traditionally been formulated by the United Nations Economic Commission for Europe (UN-ECE). Some countries like Austria, Sweden, Norway and Switzerland have however decided to revoke the ECE regulations and have adopted the US standards for cars.

In Japan9, the first measure concerning CO were enacted in 1966 and then extended to CO and NOx in 1973. These standards involve both concentratons and mass emissions limits relative to driving cycles specific to Japan. Japan has had a very complex regulation due to a multiplicity of testing procedures. Thus comparisons with the US or ECE regulations is difficult. However Japan has fairly strict standards that compares well with those in the US. South Korean standards were implemented in 1987 and have been high from the beginning.

Closer to India in terms of level of development, Brazil has traditionally built its standards on the US model – with a time lag however. Present standards are equivalent to the US 1985 standards.

Mission regulation in India
Emissions legislation was first implemented in India in the year 1991. Two sets of standards were prepared under the headings Type approval and Conformity of Production. The first sets the standard for a paticular model of vehicle and is a basic requirement for the vehicle to be taken to the production stage. The second sets the standard for any vehicle (taken at random from production ) must be met for the production to be allowed to continue.

The testing method initially used was the warm start method which is less stringent than the cold start method adopted in the ECE. Thus the same vehicle would give approx. 20% higher emissions when tested using the ECE method. However India shifted to the cold start method from 1996 on. Further, limits on crankcase emissions and evaporative emissions were incorporated in 1996.

The government has already come out with emission regulation standards for 2000 which will be closer to European and American standards. These standards were to have come into forces earlier; however they were postponed due to the inability of Indian manufacturers in meeting them.

The Indian standards have been lenient and all Indian companies have been able to meet them comfortably. A new set of limits were set in 1996 which were again easily met. The standards for 2000 ( which were set in 1996 ) are however closer to world standards.

Regulatory test procedures
To be able to check the application of regulation in measurement conditions that are as reproducible as possible, it was necessary to develop standard running procedures for the vehicles to be checked. These procedures were associated with analytical methods that were also regulated. The same cycles are also used to measure the specific fuel consumption of the vehicles. The cycles correspond to a sequence of speeds as a function of time carried out on a chassis dynamometer.

Different test cycles have been adopted by different countries. These have been discussed as follows:

i. American Test Cycles

dot.gif (88 bytes)FTP - 72 (UDDS)10: The U.S. FTP-72 (Federal Test Procedure) cycle is also called Urban Dynamometer Driving Schedule (UDDS) or LA-4 cycle. The same engine driving cycle is known in Sweden as A10 or CVS (Constant Volume Sampler) cycle and in Australia as the ADR 27 (Australian Design Rules) cycle.

The cycle simulates a urban route of 12.07 km (7.5 mi) with frequent stops. The maximum speed is 91.2 km/h (56.7 mi/h) and the average speed is 31.5 km/h (19.6 mi/h). It lasts 22 in 52 sec, and 17.8% of the time is allocated to idling, which corresponds to stops at urban traffic lights or in rush-hour traffic.

Figure 1. FTP-72 CycleFigure 1. FTP-72 Cycle
The cycle consists of two phases: (1) 505s (5.78 km at 41.2 km average speed) and (2) 867s. The first phase begins with cold start. The two phases are separated by stopping the engine for 10 minutes. In the U.S. a weighting factors of 0.43 and 0.57 are applied to the first and second phase, respectively to take into account an average of 4.1 starts per day in the United States. In Sweden both phases have the same weighting factors. Emissions are expressed in g/mile or g/km.

dot.gif (88 bytes) FTP-7510:The U.S. FTP-75 (Federal Test Procedure) cycle is derived from the FTP -72 cycle by adding a third phase of 505s, identical to the first phase of FTP-72 but with a hot start. Thus, the entire FTP-75 cycle consists of the following segments:
-cold start phase
-transient phase
-hot start phase.

The following are basic parameters of the cycle:
Distance traveled: 11.04 miles (17.77 km)
Duration: 1874s
Average speed: 21.2 mph (34.1 km/h).

Figure 1. FTP-75 Cycle Figure 1. FTP-75 Cycle
The emissions from each phase are collected in a separate teflon bag, analyzed and expressed in g/mile (g/km). The weighting factors are 0.43 for the cold start, 1.0 for the transient phase and 0.57 for the hot start phase.

The FTP-75 (Federal Test Procedure) cycle is known in Australia as the ADR 37 (Australian Design Rules) cycle. A fourth phase is to be added in the near future that will require higher speeds and acceleration.

dot.gif (88 bytes)HWFET or HFET Highway Cycle: The HWFET (Hghway fuel economy Test) inter urban cycle, also called the ‘countryside’ road cycle in Switzerland, simulates continuous traffc conditions (idling time 1%)on road or expressway, with a warm engine. It lasts 12 min 45s for distance of 16.45km travelled at an average speed of 77.4 km/h (maximum speed 96.4 km/h). Tis cycle is carried out twice and the measurement is made on the second cycle.

dot.gif (88 bytes)CUE or SET Cycle: The CUE (Crowded Urban Expressway) cycle also called the SET (Sulphate Emission Test) cycle13, is a 21.72 km cycle. It was designed by the EPA to simulate driving conditions causing maximum sulphate emissions, as in driving on a crowded urban expressway. It lasts 23 min with an average speed of 56.32 km/h and a maximum speed of 91.73 km/h. The idling time is 2.3%. It comprises 44% acceleration, 40% deceleration and 16% cruising speed.

dot.gif (88 bytes)LSC Cycle: The LSC (Low Speed Cycle) is a cyce lasting about 10 min with a maximum speed of 45 km/h.15

dot.gif (88 bytes)California Cycle: This cyce is an early cycle designed in 1968.t consists of seven identical sequences (Fig___), separated by idling, with a total duration of 16min 19s. It imposes a cold start after preconditioning for at least 12h in ambient conditions.16 The average speed is 38km/h.17 This cycle was abondonede in 1972 in favour of FTP-72 cycle.

dot.gif (88 bytes)NYCC Cycle: The NYCC (new York City Cycle) represents ‘flea jumping’ urban traffic. It lasts 10 min with a distance of 1.8 Km that is traveled at an average speed of 11.4 km/h.22

dot.gif (88 bytes)US 9-MODE CYCLE: This cycle is designated to measure gaseous polutants from gasoline-powered vehicles weighing ore than 2.7 t or transporting more than 12 passenger.23 Since 1981, this cycle has been replaced by the transient cycle. Table: 1.1 lists the main characteristics. The weighting characters employed in Califronia were different from those in Table. 24

TABLE 1.1: 9-MODE CYCLE FOR GASOLINE-FUELED TRUCKS, CONSTANT SPEED 2000 RPM

Mode

Speed

Induction pipe vaccum (kPa)

Duration (s)

Cummulative time (s)

Weighting factor

1

Idling

54

70

70

0.232

2

level

34

23

93

0.077

3

uphill in partial load

54

44

137

0.147

4

level

54

23

160

0-077

5

downhill in partial load

64

17

177

0.057

6

level

54

23

200

0.077

7

ful load

10

34

234

0.113

8

level

54

23

257

0.077

9

throttle valve closed

-

43

300

0.143

Source: Laws and Regulation; Automobile & Pollution; pp107

dot.gif (88 bytes)DDS Cycle:
The DDS (Durability Driving Schedule) cycle is used as a mileage accumulation endurance cycle for pollution control devices, particularly for catalytic converters. It has 11 modes, each covering 5.95 km with a maximum speed that ranges from 48 to 112 km/h, depending on the mode. During each of the 9 modes, there are four stops of 15s and five deceleartion from nominal speed to 32 km/h, followed by re-acceleration up to nominal speed. The tenth mode is traveled at constant speed of 88.5 km/h and the eleventh starts from full acceleration up to 112 km/h.27 Another cycle has been developed for catalyst engine bench tests: IIEC-2 Catalyst Decelration Cycle).28

ii. European Cycle

dot.gif (88 bytes)ECE R49: The R49 is a 13-mode steady-state diesel engine test cycle introduced by ECE Regulation No.49 and then adopted by the EEC (EEC Directive 88/77, EEC Journal Officiel L36, 8 Feb. 1988). It is performed on an engine dynamometer operated through a sequence of 13 speed and load conditions. Exhaust emissions measured at each mode are expressed in g/kWh. The final test result is a weighted average of the 13 modes. The test conditions and weighting factors of the R49 cycle are shown in in Table 1 The areas of circles in the graph are proportional to the weighting factors for the respective modes.

The running conditions of the R49 test cycle are identical to those of the US 13-mode cycle. The weighting factors, however, are different. Due to high weighting factors for modes 6 and 8 (high engine load), the European cycle is characterized by high average exhaust gas temperatures.

TABLE 1.2 ECE R49 AND US 13-MODE CYCLES

Mode No. Speed Load, % Weighting Factors
      R49 US
1 Idle - 0.25/3 0.20/3
2 Maximium torque speed 10 0.08 0.08
3   25 0.08 0.08
4   50 0.08 0.08
5   75 0.08 0.08
6   100 0.25 0.08
7 Idle - 0.25/3 0.20/3
8 Rated power speed 100 0.10 0.08
9   75 0.02 0.08
10   50 0.02 0.08
11   25 0.02 0.08
12   10 0.02 0.08
13 Idle - 0.25/3 0.20/3
Source: http:\\www.dieselnet.com

dot.gif (88 bytes)ECE + EUDC Test Cycle: The ECE+EUDC test cycle is performed on a chassis dynamometer. The cycle is used for emission certification of light duty vehicles in Europe. It is also known as the MVEG-A cycle. The exact definition of the cycle can be found in the EEC Directive 90/C81/01.

The entire cycle includes four ECE segments, Figure 1, repeated without interruption, followed by one EUDC segment, Figure 2. Before the test, the vehicle is allowed to soak for at least 6 hours at a test temperature of 20-30°C. It is then started and allowed to idle for 40s. According to the European cycle proposal for the year 2000, that idling period is to be eliminated, i.e., engine would start at 0s and the emission sampling would begin at the same time.

Emissions are sampled during the cycle according the "Constant Volume Sampling" technique, analysed, and expressed in g/km for each of the pollutants.

Figure 1. ECE 15 CycleFigure 1. ECE 15 Cycle
The ECE cycle is an urban driving cycle, also known as UDC. It was devised to represent city driving conditions, e.g. in Paris or Rome. It is characterized by low vehicle speed, low engine load, and low exhaust gas temperature.

The above urban driving cycle represents Type I test, as defined by the original ECE 15 emissions procedure. Type II test is a warmed-up idle tailpipe CO test conducted immediately after the fourth cycle of the Type I test. Type III test is a two-mode (idle and 50 km/h) chassis dynamometer procedure for crankcase emission determination.

Figure 2. EUDC Cycle
The EUDC (Extra Urban Driving Cycle) segment has been added after the fourth ECE cycle to account for more aggressive, high speed driving modes. The maximum speed of the EUDC cycle is 120 km/h. An alternative EUDC cycle for low-powered vehicles has been also defined with a maximum speed limited to 90 km/h.

The following table includes a summary of the parameters for both the ECE and EUDC cycles

TABLE: 1.3 SUMMARY OF PARAMETERS FOR ECE AND EUDC

Characteristics Unit ECE 15 EUDC
Distance km 4×1.013=4.052 6.955
Duration s 4×195=780 400
Average Speed km/h 18.7 (with idling) 62.6
Maximum Speed km/h 50 120

III. Japanese cycles
A 4mode cycle that was first used in Japan between 1966 an 1974 to limit the volumetric concentrations of CO emitted by vehicles fuelled with gasoline or LPG.18 It was replaced by the 10 and 11-mode cycles.

dot.gif (88 bytes)Mode Cycles: Two 6-mode cycles are used in Japan for heavy duty vehicles weighing more than ten passengers: one cycle for gasoline and one cycle for diesel vehicles. Table: 1.4 and Table: 1. 5 list the characteristics of these two cycles. Totall emissions are determined by weighting the concentrations corresponding to each mode using the factors given in the Table and expressing the results as volumetric concentration (ppm). Diesel passenger cars are tested by the 10-mode cycles described below:

TABLE: 1.4 JAPANESE 6-MODE CYCLE FOR DIESEL VEHICLES19

Mode no. Speed (% of nominal speed) Loading rate (%) Weighing factor
  idling   0.355
1 40 100 0.071
2 40 25 0.059
3 60 100 0.107
5 60 25 0.122
6 80 75 0.286
duration of each model: 3 min
Source: Laws and Regulation; Automobile & Pollution; pp115

TABLE: 1.6 JAPANESE 6-MODE CYCLE FOR HEAVY DUTY VEHICLES (GASOLINE OR LPG)

  Mode No. Speed (rpm) Induction pipe vaccum (kPa) Weighting factor
1 Idling     0.125
2 Stabilised 2000 17 0.144
3 Stabilised 3000 17 0.277
4 Stabilised 3000 27 0.254
5 Stabilised 2000 56 0.139
6 deceleartion throttle valve closed in 10s 2000 to 1000 56 0.091

duration of modes 1 to 5: 3 min
Source: Laws and Regulation; Automobile & Pollution; pp115

dot.gif (88 bytes)10-Mode Cycles: This cycle reproduces urban driving after a warm start. It corresponds to a distance of 0.064 km at an average speed of 17.7 km/h and lasts 135s. The cycle is performed six times after warming the vehicles at 40km/h for 15min. The emissions measured in the last five cycles are expressed in g/km (Fig___). t therefore represents a route of 3.32km, carried out in 675s, at a maximum speed of 40 km/h, with 26.4% of the time at idle.

dot.gif (88 bytes)11-mode cycle: this cycle simulates driving on an urban expressway after a cold start. It includes starting the engine at a temperature of 20 to 30° C. After an idling period of 25, a distance of 1.021 km is traveled at an average speed of 30.6 km/h for 120 s. The emissions measured in this ccle are expressed in g/test. (Fig___).

dot.gif (88 bytes)New 10- to 15-mode Cycle: The previous 10-mode cycle limited to 40km/h was extended at a maximum speed of 70km/h (Fig___). It represents at a distance of 4.16km, completed in 660s at an average speed of 22.7 km/h, with 31.4% of the time idling.20 This test is applicable to new gasoline and diesel vehicles manufactured after November 1991. It has been applied since October 1993 to test vans under 2.5t and the results are expressed in g/km instead of ppm.

dot.gif (88 bytes)New 13-mode cycle for heavy vehicles: The previous 6-mode cycle for the same type of vehicle is replaced by a 13-mode cycle carried out in a stabilised conditions and measured values are expressed in g/kWh instead of volumetric concentration.25 This new cycle, which emphasizes on low speed driving, is identical for gasoline and diesel vehicles. Only the weighting factors are applied to each mode are different. (Fig__ and Fig__).

iv. Indian Test Cycles

dot.gif (88 bytes)Driving Cycle and cold start

A. For all 2 and 3 wheelers except diesel vehicles
Cold Start Procedures: Test Cell Condition
B. For all other vehicles including diesel 2, 3 and 4 wheelers Cold Start Procedure:
Soak temperature 20-30° C Soak temperature 20-30° C
Soak Period6- 30 Hrs Soak Period 6-30 Hrs
Preparatory running before sampling Idling of 40 seconds and 4 cycles Preparatory running before sampling Idling of 40 seconds
Number of test cycles 6 Number of test cycles* 4 cycles of part one and 1 cycle of Part two
Break down of cycles Indian driving cycle as per Table: 1.7 to prinicipal rules Break down of cycles* Modified Indian driving cycle as per Table: 1.8 To prinicipal rules

*For diesel 2& 3 wheelers
Number of test cycles – 6
Breakdown of cycles – Indian driving cycle

TABLE: 1.7 BREAKDOWN OF THE OPERATING CYCLE USED FOR THE TEST

No. of operation

Acceleration (m/sec2)

Speed (km/h)

Duration of each operation (s)

Cumulative Time(s)

Idling

-

-

16

16

Acceleration

0.65

0-14

6

22

Acceleration

0.56

14-22

4

26

Deceleration

-0.63

22-13

4

30

Steady speed

-

13

2

32

Acceleration

0.56

13-23

5

37

Acceleration

0.44

23-31

5

42

Deceleration

-0.56

31-25

3

45

Steady speed

-

25

4

49

Deceleration

-0.56

25-21

2

51

Acceleration

0.45

21-34

8

59

Acceleration

0.32

34-42

7

66

Decelration

-0.46

42-37

3

69

Steady speed

-

37

7

76

Deceleration

-0.42

1(37-34)

2

78

Acceleration

0.32

34-42

7

85

Deceleration

-0.46

42-47

9

94

Deceleration

-0.52

27-14

7

101

Deceleration

-0.56

14-00

7

103

Source: Laws and Regulation; Automobile & Pollution; pp1150

dot.gif (88 bytes)Modified Indian driving cycle for year 2000

TABLE 1.8 OPERATING CYCLE ON THE CHASIS DYNAMOMETER (PART ONE)

No. of Opr.

Operation

Phase

Acceleration (m/s2)

Speed (km/h)

Duration of each

Cum. time(s)

Gear to be used in case of manual gear box

         

Oper. (s)

Phase (s)

   

1

Idling

1

   

11

11

11

6sPM + 5sK, (*)

2

Acceleration

2

1.04

0.15

4

4

15

1

3

Steady speed

3

 

15

8

8

23

1

4

Deceleration

4

-0.69

15-10

2

5

25

1

5

Deceleration, clutch disengaged

4

-0.92

10-0

3

5

28

K1 (*)

6

Idling

5

   

21

21

49

16s PM + SsK1 (*)

7

Acceleration

6

0.83

0-15

5

12

54

1

8

Gear change

6

 

2

2

12

56

 

9

Acceleration

6

0.94

15-32

5

12

61

2

10

Steady speed

7

 

32

24

24

85

2

11

Deceleration

8

-0.75

32-10

8

11

93

2

12

Deceleration, clutch disengaged

8

-0.92

10-0

3

11

96

K2 (*)

13

Idling

9

   

21

21

117

16s PM + 5sK1

14

Acceleration

10

0.83

0-15

5

26

122

1

15

Gear change

10

   

2

26

124

 

16

Acceleration

10

0.662

15-35

9

26

133

 

17

Gera change

10

   

2

26

135

 

18

Acceleration

10

-0.52

50-35

8

8

163

3

19

Steady speed

11

 

50

17

12

115

3

20

Deceleration

12

-0.52

50-30

8

8

163

3

21

Steady speed

13

 

35

13

13

176

3

22

Gear change

14

   

2

12

178

 

23

Decleration

14

-0.86

32-10

7

12

185

2

24

Decleration, clutch disengaged

14

-0.92

10-0

3

12

188

K2(*)

25

Idling

15

   

7

7

195

7S PM (*)

Source: Central Motor Vehicle Rules, 1989, pp152a
(*) PM gear box is neutral, clutch engaged
K1 K2 1st or 2nd gear engaged, clutch disengaged

TABLE: 1.9 OPERATING CYCLE ON THE CHASIS DYANAMOMETER (PART II)

No. of Opr.

Operation

Phase

Acceleration (m/s2)

Speed (km/h)

Duration of each

Cum. time(s)

Gear to be used in case of manual gear box

         

Oper. (s)

Phase (s)

   

1

Idling

1

   

20

20

20

K1 (*)

2

Acceleration

2

0.83

0-15

5

41

25

1

3

Gear change

2

   

2

41

27

 

4

Acceleration

2

0.62

15-35

9

41

26

2

5

Gear change

2

   

2

41

38

 

6

Acceleration

2

0.52

35-50

8

41

46

3

7

Gear change

2

   

2

41

48

 

8

Acceleration

2

0.43

50-70

13

41

61

4

9

Steady speed

3

 

70

50

50

111

5

10

Deceleration

4

-0.69

72-50

8

8

119

4s5+4s.4

11

Steady speed

5

 

50

69

69

188

4

12

Acceleration

6

0.43

60-70

13

13

201

4

13

Steady speed

7

 

70

50

50

251

5

14

Acceleration

8

0.24

70-90

24

24

275

5

15

Steady speed

9

 

90

83

83

358

5

16

Decleration

10

-0.69

90-80

4

22

362

5

17

Decleration

10

-1.04

80-50

8

22

370

5

18

Deceleration

10

-1.39

50-00

10

22

380

K2 (*)

19

Idling

11

   

20

20

400

PM (*)

Source: Central Motor Vehicle Rules, 1989, pp152a
(*) PM gear box is neutral, clutch engaged
K1 K2 1st or 2nd gear engaged, clutch disengaged


top.jpg (582 bytes)Top                

icon.gif (72 bytes)Next page LAWS AND REGULATION EXHAUST GAS POLLUTANTS EMISSION WARRANTIES AND RECALL SYSTEM GREEN TAXES